Home Case Studies Revolutionizing Carbon Fiber Quality Control with Real-Time AI Defect Detection

Revolutionizing Carbon Fiber Quality Control with Real-Time AI Defect Detection

A global geospatial leader

Our solution improved defect detection by 320%, reaching 96% precision.

Meet our client

Client:

A global geospatial leader

Industry:

Manufacturing

Market:

US

Technology:

Computer Vision

Client’s Challenge

The client required a real-time system to detect defects in carbon fiber sheets during production, such as gaps, fuzzballs, and general anomalies, to enhance their existing quality control process.

Our Solution

We developed a custom pipeline using detection and segmentation neural networks, designed to identify defects. Our team labeled and curated a dataset of over 2.5k defect instances, ensuring the model had high-quality training data. The system supported both supervised and unsupervised models, achieving pixel-level accuracy and analyzing a 3.4 x 3.8 m sheet in under 10 seconds.

Client’s Benefits

Our solution improved defect detection by 320%, reaching 96% precision. It automated the identification of specific defect classes and general anomalies, significantly elevating the client’s manufacturing quality control process.

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